KEIO RESEARCHERS INFORMATION SYSTEM

Profile Summary 【 Display / hide 】

Profile Summary 【 Display / hide 】

• To create new products with high added value, we are conducting R&D on high-accuracy, high-efficiency, resource-saving manufacturing technologies through micro/nanometer-scale material removal, deformation, and property control. Our recent research focuses on ultra-precision mechanical fabrication, micro-nano forming/imprinting, micro electrical machining, laser machining, laser recovery, and laser Raman spectroscopy.

Career 【 Display / hide 】

Career 【 Display / hide 】

• 2000.04

  -

  2001.09

  Research Associate, Tohoku University, Graduate School of Engineering

• 2001.10

  -

  2005.03

  Associate Professor, Kitami Institute of Technology

• 2005.04

  -

  2007.03

  Associate Professor, Tohoku University, Graduate School of Engineering

• 2007.04

  -

  2012.03

  Associate Professor, Tohoku University, Graduate School of Engineering

• 2008.02

  -

  2008.04

  Sydney University, Japan-Australia Exchange Researcher

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Academic Background 【 Display / hide 】

Academic Background 【 Display / hide 】

• 1991.07

  Jilin University, Faculty of Engineering, Department of Mechanical Engineering

  University, Graduated

• 1994.03

  Jilin University, Graduate School, Division of Engineering, Department of Mechanical Engineering

  Graduate School, Completed, Master's course

• 1996.01

  Tsinghua University, Graduate School, Division of Engineering, Department of Precision Instruments and Mechanology

  Graduate School, Withdrawal before completion, Doctoral course

• 2000.03

  Tohoku University, Graduate School, Division of Engineering, Department of Mechatronics and Precision Engineering

  Graduate School, Completed, Doctoral course

Academic Degrees 【 Display / hide 】

Academic Degrees 【 Display / hide 】

• Ph.D., Tohoku University, Coursework, 2000.03

Research Areas 【 Display / hide 】

Research Areas 【 Display / hide 】

• Manufacturing Technology (Mechanical Engineering, Electrical and Electronic Engineering, Chemical Engineering) / Manufacturing and production engineering (Precision Engineering/Mechanical manufacturing)

• Nanotechnology/Materials / Material processing and microstructure control (Material Processing/Treatment)

• Nanotechnology/Materials / Nano/micro-systems (Micro/Nanodevice)

• Nanotechnology/Materials / Composite materials and interfaces (Applied Physical Properties/Crystal Engineering)

Research Keywords 【 Display / hide 】

Research Keywords 【 Display / hide 】

• Ultraprecision machining

• Micro/nano manufacturing

• Laser processing

• Electrical discharge machining

• Nanomechanics

Books 【 Display / hide 】

Books 【 Display / hide 】

• Advanced Ceramic Coatings: Fundamentals, Manufacturing, and Classification, R. K. Gupta, A. Motallebzadeh, S. Kakooei, T. A. Nguyen, A. Behera (eds.)

  P. J. Liew, J. Yan, C. Y. Yap, Elsevier B. V., 2023.06

  Scope: Chapter 19: Electrical discharge coating with quarry dust powder suspension,  Contact page： 433-460

• Multidisciplinary Science in Micro/Nanoscale Manufacturing

  J. Yan (Guest editor), Elsevier B.V., 2020.12

  Scope: International Journal of Machine Tools and Manufacture, Volume 159 (Special Issue)

• Micro and Nanoscale Laser Processing of Hard Brittle Materials

  J. Yan and N. Takayama, Elsevier B.V., 2019.11,  Page： 242

  Scope: 1-242

• Recent Developments of Silicon Anodes for Lithium Ion Batteries

  J. Yan, CMC Publishing CO., LTD. , 2019.11,  Page： 251

  Scope: Chapter 3: Micro Pillar Generation by Laser Irradiation on Waste Silicon Powder and Its Electrode Characteristics, 20-33

• Micro and Nano Fabrication Technology

  J. Yan (ed.), Springer Nature Singapore Pte Ltd., 2018.05

  Scope: 1-959

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Papers 【 Display / hide 】

Papers 【 Display / hide 】

• Surface morphology formation and subsurface microstructure evolution of zirconia in ultrasonic vibration-assisted burnishing

  Huang W., Tsuchida T., Yan J.

  Journal of Materials Processing Technology 333 2024.12

  ISSN  09240136

  　View Summary

  Yttria-stabilized zirconia (YSZ) is an outstanding ceramic material with applications in dentistry, biomedical, and mechanical device, where a smooth and durable surface is required. This study employed ultrasonic vibration-assisted burnishing (UVB) to enhance the surface hardness of YSZ while simultaneously reducing its roughness. The surface topography formation, subsurface microstructure evolution, and surface hardness change of YSZ were investigated. It was found that a smooth surface with an average roughness (Ra) of 0.12 μm was achieved using UVB, representing 67.6 % reduction in surface roughness from the original sintered surface, which is attributed to the burnishing-to-cutting phenomenon during the processing. The UVB-induced compression and material densification prevented the formation of the monoclinic phase during the processing of YSZ. Grain refinement and crystal lattice distortion occurring in the subsurface layer led to an increase in surface hardness, reaching up to 19.7 % higher than that of the original sintered surface. Moreover, the UVB-processed surface demonstrated a high resistance to mechanical impacts, effectively inhibiting the tetragonal-to-monoclinic phase transformation in indentation testing. These findings demonstrate that UVB is an effective approach for enhancing the surface and subsurface properties of the material.

  • Access to Document (DOI)

• Achieving ultra-low wear of Ti6Al4V alloy by introducing a sinusoidal nitriding layer via nanosecond pulsed laser irradiation

  Zhang H., Wang C., Huang H., Yan J., Zhang L., Jiang M., Zhang Z.

  Tribology International 200 2024.12

  ISSN  0301679X

  　View Summary

  Introducing wear-resistant layers or constructing microtextures is normally employed to improve the wear resistance of materials. However, single role of the wear-resistant layer or microtexture still could not effectively address the wear issue of titanium alloys. In this study, a sinusoidal nitriding layer is directly fabricated on the Ti6Al4V surface by one-step laser irradiation. Chemical composition and microstructure analysis indicate that the nitriding layer contains TiN and α-Ti phases, and it is metallurgically bonded to the heat-affected zone. Friction wear tests show a 96.9 % reduction in wear rate with dry sliding and 99.6 % with oil lubrication, without exhibiting groove orientation dependence. The wear mechanism is discussed by scrutinizing the morphology of the wear scars and their corresponding cross-sections.

  • Access to Document (DOI)

• Influence of crystallinity on micro-nano structure response of Zr-based alloys treated by nanosecond laser

  Qian Y., Hong J., Jiang M., Zhang Z., Huang H., Yan J.

  Optics and Lasers in Engineering 183 2024.12

  ISSN  01438166

  　View Summary

  Understanding the processes and mechanisms of laser-matter interaction is fundamental to the treatment of materials by using laser-based methods, but it is quite challenging because the response of matter to laser irradiation is influenced by many factors, especially the intrinsic properties of the matter. In this study, the influence of crystallinity on micro-nano structure response of Zr-based alloys (Zr41.2Ti13.8Cu12.5Ni10Be22.5) treated by nanosecond laser is investigated. The microscopic topographies and geometrical dimensions of the laser-induced micro-nano structures formed on the surface of Zr-based alloys with different crystallinity have been explored and compared. The experimental results indicate that the microstructural transformation between micro-concave and micro-convex is observed for both amorphous and crystallized Zr-based alloys, i.e., independent of the arrangement of the internal atomic structure. The geometrical dimensions of the laser-induced micro-nano structures and the critical peak laser power intensity required for the microstructural transformation are different, which can be attributed to the difference in thermal conductivity. Inspired by laser-induced micro-convex, a point-by-point laser patterning technique has been proposed for highly efficient and flexible preparation of micro-nano patterns. Importantly, this patterning technique exhibits ultra-high processing efficiency with a material accumulation rate of more than 1012 μm3/s. This work paves an avenue for understanding the laser-matter interaction and is expected to facilitate the advanced functional applications of Zr-based alloys in many fields.

  • Access to Document (DOI)

• Abnormal wetting behavior transformation in RB-SiC composite induced by laser irradiation and annealing treatment

  An H., Qian Y., Zhang Z., Huang H., Yan J.

  Chemical Engineering Journal 499 2024.11

  ISSN  13858947

  　View Summary

  Multifunctional reaction-bonded silicon carbide (RB-SiC) surfaces with tailored wetting behaviors have garnered notable interest due to their potential applications across various fields. However, the inherent hard-brittle nature of RB-SiC ceramics poses substantial challenges for the facile and controllable preparation of homogeneous and heterogeneous wetting surfaces via conventional techniques. Herein, taking advantage of the fact that laser irradiation of RB-SiC can induce the formation of SiO2 phase and that SiO2 with high surface energy can inhibit the adsorption of organic matter, the surface wetting characteristics of RB-SiC ceramics are flexibly tuned through a hybrid processing technique combining laser irradiation and annealing treatment. The SiO2 content of the laser-irradiated surface can be regulated by varying the laser processing parameters. In the subsequent annealing process, the laser-irradiated surface with low SiO2 content achieves a wettability transition from superhydrophilicity to superhydrophobicity, whereas the laser-irradiated surface with high SiO2 content remains superhydrophilic. Inspired by annealing-induced significant difference in wettability, gradient wetting and extreme wettability contrast surfaces are prepared, enabling the directional transport of droplets. The homogeneous superhydrophobic surfaces produced at different annealing temperatures exhibit distinct anti-icing capabilities and adhesion properties. Importantly, the prepared superhydrophobic surfaces with varying adhesion forces can achieve no-loss droplet transport. This study provides a straightforward, high-efficient, and low-cost method for fabricating RB-SiC surfaces with diverse wetting behaviors, thereby promising to expand their utility spectrum and practical applicability.

  • Access to Document (DOI)

• A cross-scale material removal prediction model for magnetorheological shear thickening polishing

  Tian Y., Ma Z., Ma X., Li L., Yan J.

  Journal of Materials Processing Technology 332 2024.11

  ISSN  09240136

  　View Summary

  Conventional polishing methods face significant challenges for achieving excellent performance on complex surfaces. The magnetorheological shear thickening polishing (MRSTP) method, with its dual-stimulus response of shear thickening and magnetization enhancement, offers an effective solution for polishing complex surfaces. However, existing models fail to elucidate the cross-scale material removal mechanisms in MRSTP owing to the coupling of magnetic and flow fields. In this study, a comprehensive model was proposed to address the the challenge of predicting the cross-scale material removal rate (MRR) in MRSTP for complex surfaces. Analytical and finite difference methods were employed to solve the pressure distribution during the MRSTP process using magnetohydrodynamics. By incorporating the pressure distribution, an MRR predictive model was developed for arbitrary points on the workpiece surface based on the indentation theory for active abrasive grains. The material removal mechanism was explored by considering elastic and plastic deformation under fluid pressure. The experimental validation showed a relative error of 14.9 % between the theoretical and experimental MRR. Experiments on aero-engine blade tenons demonstrated that the established MRR model is well suited for application to complex surfaces. This study ultimately reveals the material removal mechanism of MRSTP with coupled magnetic and flow field, providing a new foundation for predicting MRR on complex surfaces.

  • Access to Document (DOI)

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Reviews, Commentaries, etc. 【 Display / hide 】

Reviews, Commentaries, etc. 【 Display / hide 】

• Laser-based micro/nano machining technologies for high-value added manufacturing

  J. Yan

  Machines and Tools 14 ( 11 ) 8 - 15 2024.11

  Article, review, commentary, editorial, etc. (scientific journal), Single Work, Lead author

• Laser polishing technologies for additive-manufactured metal products

  J. Yan

  Journal of the Japan Society for Abrasive Technology 67 ( 8 ) 440 - 443 2023.08

  Article, review, commentary, editorial, etc. (scientific journal), Single Work, Lead author

• Ultraprecision ductile mode machining of hard brittle materials

  J. Yan

  Journal of the Japan Society of Mechanical Engineers 125 ( 1247 ) 11 - 14 2022.10

  Article, review, commentary, editorial, etc. (scientific journal), Single Work, Lead author, Corresponding author

• Ultrasonic vibration-assisted grinding of carbon-based difficult-to-cut materials

  J. Yan

  Journal of the Japan Society for Precision Engineering 88 ( 7 ) 541 - 545 2022.07

  Article, review, commentary, editorial, etc. (scientific journal), Single Work, Lead author, Corresponding author

• Electrochemical Machining on an EDM Machine for Fine Finishing of Micro Grooves

  J. Yan

  Die and Mould Technology 37 ( 4 ) 14 - 17 2022.04

  Article, review, commentary, editorial, etc. (trade magazine, newspaper, online media), Joint Work, Lead author, Corresponding author

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Presentations 【 Display / hide 】

Presentations 【 Display / hide 】

• Scale-bridging surface structuring for functional performance improvement of components

  J. Yan

  7th CIRP CSI Conference on Surface Integrity 2024 (ブレーメン) , 

  2024.05

  , 

  Oral presentation (keynote)

• Tool Dynamics-induced Surface Topography Error in Fast Tool Servo-Based Diamond Turning of Micro Dome Arrays

  T. Hashimoto, J. Yan

  7th CIRP CSI Conference on Surface Integrity 2024 (Bremen) , 

  2024.05

  , 

  Oral presentation (general)

• Influences of tool tip geometry on surface/subsurface damage formation in nanoscratching of single-crystal 4H-SiC

  W. Huang, J. Yan

  7th CIRP CSI Conference on Surface Integrity 2024 (Bremen) , 

  2024.05

  , 

  Oral presentation (general)

• Ultraprecision manufacturing for small optics

  J. Yan

  Nanotechnology and Precision Engineering (NPE) International Series Forum (Online) , 

  2024.04

  , 

  Oral presentation (invited, special)

• 自由曲面加工における工具姿勢に起因する切削メカニズム変化

  川上凜太朗，閻 紀旺

  精密工学会第31回学生会員卒業研究発表講演会 (東京) , 

  2024.03

  , 

  Oral presentation (general)

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Awards 【 Display / hide 】

Awards 【 Display / hide 】

• JSME Medal for Outstanding Paper

  L. Zhang, Y. Sato, J. Yan, 2024.04, The Japan Society of Mechanical Engineers, Optimization of fast tool servo diamond turning for enhancing geometrical accuracy and surface quality of freeform optics

  Type of Award： Award from Japanese society, conference, symposium, etc.

• IJEM Best Editor Award

  J. Yan, 2024.01, International Journal of Extreme Manufacturing (IJEM), IoP publishing

  Type of Award： Honored in official journal of a scientific society, scientific journal

• JSPE Best Paper Award

  Lin Zhang, Allen Yi, J. Yan, 2023.03, The Japan Society for Precision Engineering, Flexible fabrication of Fresnel micro-lens array by off-spindle-axis diamond turning and precision glass molding

  Type of Award： Award from Japanese society, conference, symposium, etc.

• 2022 IJEM Best Paper Award

  Y. Sato, J. Yan, 2023.03, International Journal of Extreme Manufacturing (IJEM), IoP publishing, Tool path generation and optimization for freeform surface diamond turning based on an independently controlled fast tool servo

  Type of Award： Honored in official journal of a scientific society, scientific journal

• Machine Tool Technology Promotion Award

  S. Kasai, T. Sodetai, J. Yan, 2021.06, 工作機械技術振興財団, 炭素拡散反応を用いた形彫り放電加工による多結晶ダイヤモンドの３次元形状創製

  Type of Award： Award from publisher, newspaper, foundation, etc.

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Courses Taught 【 Display / hide 】

Courses Taught 【 Display / hide 】

• ULTRAPRECISION MACHINING AND METROLOGY

  2024

• SPECIAL LECTURE SERIES ON MULTIDISCIPLINARY AND DESIGN SCIENCE

  2024

• LABORATORIES IN SCIENCE AND TECHNOLOGY

  2024

• INDEPENDENT STUDY ON INTEGRATED DESIGN ENGINEERING

  2024

• INDEPENDENT STUDIES IN MECHANICAL ENGINEERING

  2024

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Memberships in Academic Societies 【 Display / hide 】

Memberships in Academic Societies 【 Display / hide 】

• The Japan Society of Mechanical Engineers, 

  1997.04

  -

  Present

• The Japan Society for Precision Engineering, 

  1997.04

  -

  Present

• The Japan Society for Abrasive Technology, 

  2000.04

  -

  Present

• Japan Society for Applied Physics (JSAP), 

  2004.04

  -

  Present

• Japan Laser Processing Society (JLPS), 

  2009.01

  -

  Present

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Committee Experiences 【 Display / hide 】

Committee Experiences 【 Display / hide 】

• 2024.01

  -

  Present

  Associate Editor, Journal of Materials Processing Technology

• 2022.05

  -

  Present

  Director, Japan Society of Laser Technology (JSLT)

• 2022.03

  -

  Present

  Director, Executive Director, Chairman of Publication Sector, Chairman of Journal Review Board, Japan Society of Precision Engineering (JSPE)

• 2019.04

  -

  2022.03

  Journal Editorial Commitee Member, 日本機械学会

• 2019.01

  -

  Present

  Editorial Board Member, International Journal of Extreme Manufacturing

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